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Transport Canada + NRCan

2004 Volvo S40

Everything Canada’s open data holds on this vehicle: what has been recalled, what it costs to run, and how efficient it is compared with everything else on the road.

Recalls

6

6 current

Combined

10.7L/100 km

Fuel, a year

$2,695

16,249 km, Ontario prices

Recalls

Good news: Recall repairs are almost always free. Book with any manufacturer dealer and quote the recall number. Transport Canada’s own wording is that a manufacturer “will almost always make these repairs free of charge”, so being asked to pay for recall work is unusual and worth questioning. Since 2018 the Minister of Transport can order a company to pay for repairs so owners do not bear the cost.

Accessories

Transport Canada recall 2010396 · manufacturer campaign R231

8 November 2010

Transport Canada lists: C30 2007–2010 · C70 2006–2010 · S40 2004–2010 · S60 2001–2009 · and 5 more

What is wrong

On certain vehicles, there is a possibility of overheating issues of batteries in the Garmin nüvi® 760 when certain batteries manufactured within a limited date code range are used in certain Garmin nüvi® 760 models with a specific printed circuit board (PCB) design. The interaction of these factors can, in some circumstances, increase the possibility of overheating, which may lead to a fire.

What the dealer will do

Dealers will direct customers who have an affected unit to the Garmin Web site, which explains how to verify if their units are involved and includes procedures to follow for product exchange.

87 vehicles affected in CanadaCarRecalls Audit

Fuel System

Transport Canada recall 2008023 · manufacturer campaign 190

28 January 2008

Transport Canada lists: S40 2004–2006 · V50 2004–2006

What is wrong

On certain vehicles, insufficient sealing of the Fuel Pump Electronic Module may lead to water ingress corrosion, possibly causing the unit to fail. This may result in increased, decreased, or loss of fuel pressure. Engine stalling would result in lost propulsion which, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a crash.

What the dealer will do

Dealers will replace and relocate the Fuel Pump Electronic Module.

4,639 vehicles affected in CanadaCarSafety Mfr

Seats And Restraints

Transport Canada recall 2006066 · manufacturer campaign 154

27 March 2006

Transport Canada lists: 800 Series 1998 · S40 2001–2005 · V40 2001–2004 · V50 2005–2006 · and 3 more

What is wrong

Certain Volvo 850, S40, V40, V50, V70, XC70 and XC90 equipped with integrated child booster cushions were incorrectly labelled during vehicle assembly. The label indicates that the booster cushion can be used for children weighing between 15 and 36 kg (33 and 80 lb). CMVSS 213 states that the minimum weight for use must be 18 kg (40 lb). Should an underweight child be placed in the booster cushion and the vehicle is involved in a crash, the child may have a greater risk of injury.

What the dealer will do

Volvo Canada will send a letter to owners explaining this problem and will supply updated weight limit decal to be applied to each side window.

14,000 vehicles affected in CanadaCarCompliance TC

Brakes

Transport Canada recall 2004370 · manufacturer campaign 137

12 October 2004

Transport Canada lists: S40 2004 · V40 2004

What is wrong

On certain vehicles, the vacuum valve and hose assembly at the brake booster could develop a vacuum leak due to an incorrect welding process during assembly. A vacuum leak at the brake booster would affect the performance of the power-assisted brakes. More brake pedal force may be required to stop the vehicle.

What the dealer will do

Dealers will inspect and, if necessary, replace the vacuum hose assembly.

87 vehicles affected in CanadaCarSafety Mfr

Fuel System

Transport Canada recall 2003261 · manufacturer campaign 128

27 October 2003

Transport Canada lists: S40 2003–2004 · V40 2003–2004

What is wrong

On certain vehicles, improper welding of the end cover that secures the service nipple to the fuel rail may eventually cause a fuel leak. A fuel leak in the presence of an ignition source could create the risk of a vehicle fire and possible injury or death.

What the dealer will do

Dealer will install a V-clamp securing device to the fuel rail.

2,285 vehicles affected in CanadaCarSafety Mfr

Other

Transport Canada recall 2003226 · manufacturer campaign 124

12 September 2003

Transport Canada lists: C70 2003–2004 · S40 2003–2004 · S60 2003–2004 · S80 2003–2004 · and 4 more

What is wrong

Certain vehicles do not comply with CMVSS 210.2. The symbol indicating the presence of a lower universal anchorage system, and a reproduction of this symbol were omitted from the owner's manual.

What the dealer will do

The corrected owner's manual page will be mailed to owners.

10,712 vehicles affected in CanadaCarCompliance Mfr

Efficiency and running cost

Class
Compact
In its class
More efficient than 45% of 154 2004 vehicles in this class
Tailpipe CO₂
246 g/km

Set your own distance and pump price · Full efficiency ranking

Watch this vehicle

Recall letters go to whoever owns the car on paper, which may not be you. Save your 2004 Volvo S40 and we will email you the day Transport Canada issues a new recall for it.

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Common questions

Does the 2004 Volvo S40 have any recalls?
Transport Canada has 6 recalls on record for the 2004 Volvo S40. Recall repairs are almost always free at a manufacturer dealer.
What fuel economy does the 2004 Volvo S40 get?
NRCan rates the 2004 Volvo S40 at 10.7 L/100 km combined, emitting 246 g of CO2 per kilometre.
What does it cost to run a 2004 Volvo S40 for a year?
At 16,249 km a year and Ontario average prices, about $2,695 in fuel, producing roughly 4,016 kg of CO2. Your own distance and prices will change this — the calculator lets you set both.

Source: Transport Canada — Vehicle Recalls Database; NRCan — Fuel consumption ratings. Data current as of 6 August 2026. Running cost uses Ontario average prices (155 ¢/L, 14.5 ¢/kWh), which are hand-maintained estimates. These are average residential rates. A car’s charging is added on top of what your home already uses, so on a tiered, time-of-use or subsidised tariff it is billed at your top rate rather than this average — which makes the real cost higher, especially in the territories. Enter your own rate for an accurate figure. 30,784 rated vehicles on file.